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FE5 Balljoints

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Old 06-26-2012, 09:59 AM
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FE5 Balljoints

Over last weekend I installed some moog ball joints on my 08 SS. I went on the assumption that the ball joint should be compatible with the FE5 suspension. The last couple days of driving it actually felt worse so I jacked it up last night to find that the ball joint shaft that goes into the knuckle was loose to the point I could move it about 1/8th of an inch side to side without much effort. It seemed to fit up ok initially, but last night I had to crank the retention bolt way past spec to get it to close around the ball joint shaft and stop moving. I was so angry I put it back together with the bolt cranked and never drove it because I am worried about wrecking the knuckle. I looked up joints online and Moog has the same PN for the FE3 and FE5 suspensions so I am starting to wonder if I just cut off the correct ball joints to install the wrong ones? I can’t imagine GM would use a different ball joint with only 0.020 - 0.030” more meat on it… would they?

Has anyone put on Moog #K80567 ball joints on an SS? (I did send a note too moog last night to get some sort of feedback)
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Old 06-26-2012, 10:54 AM
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Originally Posted by BZERKED
Over last weekend I installed some moog ball joints on my 08 SS. I went on the assumption that the ball joint should be compatible with the FE5 suspension. The last couple days of driving it actually felt worse so I jacked it up last night to find that the ball joint shaft that goes into the knuckle was loose to the point I could move it about 1/8th of an inch side to side without much effort. It seemed to fit up ok initially, but last night I had to crank the retention bolt way past spec to get it to close around the ball joint shaft and stop moving. I was so angry I put it back together with the bolt cranked and never drove it because I am worried about wrecking the knuckle. I looked up joints online and Moog has the same PN for the FE3 and FE5 suspensions so I am starting to wonder if I just cut off the correct ball joints to install the wrong ones? I can’t imagine GM would use a different ball joint with only 0.020 - 0.030” more meat on it… would they?

Has anyone put on Moog #K80567 ball joints on an SS? (I did send a note too moog last night to get some sort of feedback)
The hole in the knuckle is a different diameter.
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Old 06-26-2012, 11:02 AM
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It could be that your 2008 is either an early or late year build. I've come across this in many cars, including the HHR.

As an example, I'll use the HHR. I had to replace sway bar end links in a 2008 LS, so I recieved the proper part number for a 2008 (MOOG part also), but the links were totally the wrong length. I looked up the part # for a 2007 and once I looked at them, they were the proper ones.

It's not uncommon for manufacturers to carry over the previous year's parts, to the next model year, before they change everything over a new design.

Not saying that this is your problem, but I have dealt with that type of situation quite a few times in the last 10 years. Not only happening to GM or MOOG either
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Old 06-26-2012, 04:18 PM
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X2...happened to my buddies malibu with rotors. I thought it was a computer/inventory issue. we actually had to bring the rotors in and measure them up to a year older model(in the computer) so i like to bring parts in with me if(BIG IF) its possible
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Old 06-26-2012, 04:32 PM
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GM did make changes to the SS suspension so a differnet size could be a real thing here. They did not just change the springs and shocks.

To confirm it call the dealer and have them check the SS part number vs the LS.
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Old 06-26-2012, 06:46 PM
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Trying to find them, summit not listed, discount auto shock, cant find match, I'll look some more but if Summit don't carry it who would ?

these guys say this is a guaranteed fit. http://www.autopartswarehouse.com/sk...gs+Best+Seller

but it's the same # you have.
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Old 06-26-2012, 08:06 PM
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RE: the sway bar links, the problem is actually the parts books failure to recognize a difference between a Cobalt and an HHR in some parts categories.

RE: the ball joints; might be the same "book" problem; might have been better off to get lower control arm assemblies since the bushings are probably bad too, and less labor involved. And that may answer my Q about why the FE5 control arm costs $100 more than the FE3. I got FE3, so they were only about $80 each.
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Old 06-26-2012, 11:02 PM
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Originally Posted by SS fan
Trying to find them, summit not listed, discount auto shock, cant find match, I'll look some more but if Summit don't carry it who would ?

these guys say this is a guaranteed fit. http://www.autopartswarehouse.com/sk...gs+Best+Seller

but it's the same # you have.
That's what happens a lot when there is a previous year carryover, as was previously stated. The "correct" part numbers won't work, so you might have to look at the previous year's or the year after
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Old 06-28-2012, 09:41 PM
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This has been a mess.. The knuckels only have 2 part numbers and thats with or with out active breaking option. They didnt want to cross check FE3 arm vs. FE5 for me and I called multiple places. I can tell you for sure that the moog joints are too small. I am so SOL and now have to drop the note on new FE5 arms. I am not done with Moog...
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Old 06-28-2012, 10:05 PM
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Hard to believe you are the first to have this problem, wonder if Moog even knows ? Thanks for posting your progress, I'm sure lots of us are getting close to needing to know what to do.
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