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V8 HHR Build

Old Mar 2, 2014 | 12:16 PM
  #141  
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From: Port Huron, MI
I'm down for the trip. 2,203 miles one way, 33hr drive. Anyone from MI want to tag along?

Looking good Lasater!
Old Mar 2, 2014 | 09:14 PM
  #142  
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From: Riverside, California
Steering Update

Today I started on the steering shaft stabilizer. I machined a 4" piece of 1 1/4" pipe to clear a section on the "Camaro" end of the steering shaft. Then I cut into 2 halves and welded 1/8" x 1/2 x 4" ears onto the 2 pieces. This picture shows the Dyechem layout dye on the ears for the 4 holes that are drilled and tapped 10-24 threads for some allen head cap screws to hold it together. The single hole in the top is a pilot hole for the zerk fitting that will keep it lubricated. Next week-end I'll build a support that comes up from the motor mount. I'll be glad to get done with this steering setup so I can get back to the drive shaft hump fabrication. After that is done it will be time to build a longer drive shaft and a new torque arm for the rear axle.
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Old Mar 4, 2014 | 08:03 PM
  #143  
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Steering wheel details

Since I'm on the subject of steering, here's what I did to the wheel; first I got a black leather one and gutted it. I took all the electronics and wires out. Once the cruise control and radio switches came out I filled in the holes and re painted it. I filled in the air bag area with Great Stuff foam and removed the bow tie emblem. I machined an aluminum ring to be glued in place. Then I printed up a sticker for the horn button.
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Old Mar 6, 2014 | 12:17 PM
  #144  
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From: Oviedo, Florida
Very nicely done. As they say, " it's all in the details."

Jim
Old Mar 8, 2014 | 06:48 PM
  #145  
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Steering Works!

After almost 9 full days of work, the steering is complete. It turns lock to lock with no clunks or hard spots. The support bracket I made for the shaft works well. I drilled an 1 1/8" hole in it for the EGT wire to go thru. It's plenty strong and it has a zerk fitting to lube the bronze sleeve inside. I put the front bumper on it just because I was tired of tripping over it in the shop. Here is what it looks like as of today.
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Old Mar 8, 2014 | 07:07 PM
  #146  
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Very nice
Old Mar 9, 2014 | 12:09 AM
  #147  
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From: HuskerNation
Simply awesome. I didn't realize how low the drivetrain was until now.
Old Mar 9, 2014 | 04:20 PM
  #148  
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From: Riverside, California
Hhr dna

If the drive train of a car is it's muscle, then it's wiring harness has to be it's DNA. I just finished removing all of the wiring on the V8 HHR, here it is laid out on the ground. Tomorrow I begin removing the complete wiring harness from the donor Camaro. Once that is done I will lay them side by side and begin splicing the HHR ends on to the Camaro harness. It will be a complete wiring change to the Camaro. Computers and all. I guess the HHR V8 Panel will have Camaro DNA
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Old Mar 10, 2014 | 02:11 PM
  #149  
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From: Welland,Ont Canada
Way more fun this way!! and very cool bumper setup!
Old Mar 10, 2014 | 02:21 PM
  #150  
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Joined: 08-09-2012
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From: Cambridge, Ontario , Canada
i know its been said before..but i wish there was a v6 or even a v8 version from GM
this is so awesome, keep up the good work!

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