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Removal of Rear axle bushings

Old Aug 9, 2016 | 10:13 PM
  #1  
ULOS2A6's Avatar
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From: Fullerton,Ca
Removal of Rear axle bushings

I thought I would share how I removed my rear axle pivot bushings without buying an expensive tool. I removed the rear axle so I could get it powder coated and of course I had to remove the rear bushings. Her is what I used,
1--2 lengths of 7/16 rod
1--7/16 coupler to connect the 2 rods together
3--A large 1/2 washer, the thickest one I could find x 3" diameter
4--A 7/16 washer by 2.75"
5--2 7/16 nuts
Total cost about 14 dollars.

I hand filed the 7/16 washer to match the "D" shape" in the bushing.
I then ground the OD of the washer until I could eyeball that it wold be about the same size as the ID of the axle housing where the bushing fits--about 2.7"

I then inserted the rod through both bushings with the "D" shaped washer against the outer end of the bushing I wanted to remove.
I put the 1/2" x 3" thick washer against the outer of the bushing not removed.

I put a nut against each washer and tightened both ( you need a 2nd person to help)
As I tightened, I had to use my foot on the wrench. I kept tightening and the bushing appeared NOT TO MOVE. Crank, crank, crank on the wrench while my friend held the opposite wrench from moving on the other side with his foot.

All of a sudden the bushing made a loud noise and SHOT OUT. Scared the crao out of us. The bushing was captive on the rod and really only shot about a foot.

Reverse the operation for the other side and that bushing came out as well!

The Kent Moore tool is 2-300 dollars and I would have used it 1 time. 14 dollars for some misc hardware and 20 minutes of time and I was good to go!

The pics below show the bushings already removed but I think you guys will get the idea.
Attached Thumbnails Removal of Rear axle bushings-image.jpeg  

Last edited by ULOS2A6; Aug 9, 2016 at 10:23 PM. Reason: No pictures came out
Old Aug 9, 2016 | 10:30 PM
  #2  
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2nd picture

For some reason I can only post 1 picture at a time
Attached Thumbnails Removal of Rear axle bushings-image.jpeg  
Old Aug 9, 2016 | 10:32 PM
  #3  
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3rd picture

Here is the 3rd picture
Attached Thumbnails Removal of Rear axle bushings-image.jpeg  
Old Aug 9, 2016 | 10:33 PM
  #4  
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4th picture
Attached Thumbnails Removal of Rear axle bushings-image.jpeg  
Old Aug 10, 2016 | 01:40 AM
  #5  
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Good thinking. Thanks for documenting.
Old Aug 10, 2016 | 07:37 AM
  #6  
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Your pictures are too large, that's why only one. If you upload to your gallery and paste the url from there the pix are automatically sized for folks with cell phones. See the link in my sig. Also, there is a lifetime limit on attachments for regular members.

I've often tried to design that setup in my head, you solved the "pull" side problem I was having. Never thought of using the opposite bushing.

Let's put it in the how-to section.
Old Jul 13, 2025 | 12:23 AM
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From: Michigan
Anyone have a how to on pressing the new bushings in? Have a new axle all prepped but no idea what to use for reinstalling.
Old Jul 13, 2025 | 12:50 AM
  #8  
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Originally Posted by Jhetto
Anyone have a how to on pressing the new bushings in? Have a new axle all prepped but no idea what to use for reinstalling.
You could try the free online shop manuals that donbrew links to in his signature.
Old Jul 13, 2025 | 08:01 AM
  #9  
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Using a larger washer and reverse the turning of the nut you used to remove the bushing , or a larger bench vise, you’ll need a helper.
Old Jul 13, 2025 | 08:44 AM
  #10  
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Rent/borrow a bushing press. Basically the tool shown above.
https://g.co/kgs/fxPSPj8


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