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-   -   Summer project roof repair (https://www.chevyhhr.net/forums/mods-exterior-55/summer-project-roof-repair-65040/)

jimvw Jan 30, 2022 02:32 PM

Summer project roof repair
 
When I got my 2006 HHR LT, the roof was caved in a bit behind the sun roof. It was sealed with tape so it wouldn't leak and I have left it for the winter. This spring/summer I would like to fix it but not sure how badly it is pushed in. I have not tried the sunroof to see if it opens and the back side of the sunroof is about an inch above the roof. I was able to pull it up some using a suction cup but it didn't come up flush with the glass.Looking for some pictures of how it should look or suggestions on how to get under it to push it up. Thanks in advance.

Oldblue Jan 30, 2022 03:59 PM

Some reading

https://www.chevyhhr.net/forums/how-...-11629/page10/

And Donbrew’s info on page 2 here

https://www.chevyhhr.net/forums/prob...t-54713/page2/

jimvw Jan 30, 2022 06:07 PM

Good reading but mine has a definite dip from left to right. the center is lower than the rest. so thesteel roof is bent. I don't see an easy access from the inside of the vehicle without removing the headliner. I need a good picture to show what I have, but it is covered with ice and snow right now...

Oldblue Jan 30, 2022 06:55 PM

You may need to drop the headliner

jimvw Jan 30, 2022 08:58 PM

If it wasn't for bad luck, I'd have no luck at all!! thank you.

Oldblue Jan 31, 2022 06:21 AM

Just to ensure you don’t ruin the material. And can see what your doing. Post some photos when you can.

jimvw Jan 31, 2022 12:12 PM

I took a few shots, but they don't show the issue with the sealing tape on there. might have to wait for warmer weather. thanks.

donbrew Feb 1, 2022 08:41 AM

This is what it looks like with the skin removed. The cross rails are not fastened to the skin except on the edges, unless the roof has been replaced then there may be a couple of plug welds.
Removing the headliner is a bit tedious, but mindless. Just remove the side moldings and roof lights.
https://cimg7.ibsrv.net/gimg/www.che...928b1085b1.png
https://cimg3.ibsrv.net/gimg/www.che...133c6147fe.png



https://cimg6.ibsrv.net/gimg/www.che...b7ef193630.png

geg Feb 3, 2022 01:46 AM

I recommend not to be lazy and remove the headliner. This is not difficult, but it will pay off with wide access and ease of repair work. In addition, you will see other problems typical of an overage car, which you will correct during the roof repair. Don't come twice.

jimvw Feb 3, 2022 08:09 AM

sounds like what will need to be done. Hopefully I don't find more issues when I get in there. Since it is a balmy -9 degrees out, I will be waiting for some warmer temps outside.


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