Transmission pan gasket leak issue
Transmission pan gasket leak issue
I change the transmission filter and fluid in my '07 every 25,000 miles or so, and haven't had a single problem in 150,000 miles- I bought the car used with 40,000 miles in '09. I always re-used the pan gasket and torqued the pan gasket bolts to about 110 inch pounds and it never leaked a drop until recently.
I thought I would be smart and replace the gasket as my car approached 200,000 miles. It didn't leak, but I figuredthat it might start. BIG mistake! The replacement GM gasket began to leak as I was filling the transmission. Tightening the pan bolts did nothing to stop the leak, so I bought another gasket and pan and replaced both. Once again there was a significant leak with both parts being new. WTF?? The original gasket was gone and in the landfill by then, or I would have re-installed it.
Next I tried Permatex black gasket maker specific for crankcase and transmission pans. The resulting leak was the worst of all! So I ordered another pan and gasket from Rock Auto, since the previous suppliers, including NAPA, had sold me junk. New junk!
The Rock Auto pan was OEM quality, included a magnet, and NOT powder coated. The gasket was in an A/C Delco wrapper and looked good, I examined every inch of the mating area. I had also bought new 6 X 20mm bolts previously. I carefully installed both parts and torqued to 110 inch pounds.
So far, so good, no leaks. I was amazed that it took so many attempts to do a simple job with the low quality parts that you get these days. I am not promoting Rock, but I have never had to return a part that I bought from them.
My advice to everyone who reads this- DO NOT replace the transmission pan gasket until it starts to leak, if ever. Lucky for me I have a QuikJack lift and could raise the car easily, this would have been pure hell using a floor jack and jackstands.
I thought I would be smart and replace the gasket as my car approached 200,000 miles. It didn't leak, but I figuredthat it might start. BIG mistake! The replacement GM gasket began to leak as I was filling the transmission. Tightening the pan bolts did nothing to stop the leak, so I bought another gasket and pan and replaced both. Once again there was a significant leak with both parts being new. WTF?? The original gasket was gone and in the landfill by then, or I would have re-installed it.
Next I tried Permatex black gasket maker specific for crankcase and transmission pans. The resulting leak was the worst of all! So I ordered another pan and gasket from Rock Auto, since the previous suppliers, including NAPA, had sold me junk. New junk!
The Rock Auto pan was OEM quality, included a magnet, and NOT powder coated. The gasket was in an A/C Delco wrapper and looked good, I examined every inch of the mating area. I had also bought new 6 X 20mm bolts previously. I carefully installed both parts and torqued to 110 inch pounds.
So far, so good, no leaks. I was amazed that it took so many attempts to do a simple job with the low quality parts that you get these days. I am not promoting Rock, but I have never had to return a part that I bought from them.
My advice to everyone who reads this- DO NOT replace the transmission pan gasket until it starts to leak, if ever. Lucky for me I have a QuikJack lift and could raise the car easily, this would have been pure hell using a floor jack and jackstands.
I torqued the previous OEM gasket to the same spec for 15 years with no problem, and the new pan was of the same gauge. I'm under the assumption that the gaskets are not made to the same quality, with the exception of the Rock Auto gasket. I noticed that the seals at the bolt hole openings were thicker than previous versions, much like the OEM gasket. Every gasket had 4 ridges of rubber that acted as a seal when compressed, but the bolt hole seals weren't thick. Remember, the original gasket was meant to be re-used.
21 inch pounds wouldn't make a difference under normal circumstances. The bolt hole seals would prevent over-torqueing, much like a solid washer.
21 inch pounds wouldn't make a difference under normal circumstances. The bolt hole seals would prevent over-torqueing, much like a solid washer.
I'm under the assumption that the gaskets are not made to the same quality, with the exception of the Rock Auto gasket. I noticed that the seals at the bolt hole openings were thicker than previous versions, much like the OEM gasket. Every gasket had 4 ridges of rubber that acted as a seal when compressed, but the bolt hole seals weren't thick. Remember, the original gasket was meant to be re-used.
21 inch pounds wouldn't make a difference under normal circumstances. The bolt hole seals would prevent over-torqueing, much like a solid washer.
21 inch pounds wouldn't make a difference under normal circumstances. The bolt hole seals would prevent over-torqueing, much like a solid washer.
I appreciate your post as a cautionary tale. For those who think they can just skip the torque wrench, stripped threads ain't the only risk. Also, every procedure carries at least a slight risk, including unnecessary ones. Unless yer pulling a trailer up mountains or something, it's tough to justify transmission fluid and filter every 25K on these cars. The automatic is overkill and usually loafing, and GM (for what it's worth) GM says it's lubed for life.
This is the best answer.
Last edited by PulpFriction; May 12, 2025 at 09:28 AM.
I did specify the flimsy pans are easy to distort especially if the pan gasket is also thin with no metal pieces to stop the bolts from crushing the pan and gasket.
it doesn’t matter who makes the parts , RA is a vendor, not a manufacturer, just like Amazon, they provide good prices, it’s up to the consumer to determine their purchase decisions based on price or quality.
it doesn’t matter who makes the parts , RA is a vendor, not a manufacturer, just like Amazon, they provide good prices, it’s up to the consumer to determine their purchase decisions based on price or quality.
Problem found! The left axle seal was leaking, allowing transmission fluid to seep down to the pan and give the illusion that that pan was at fault. I replaced the seal (not easy) and that solved the problem. The seal began to leak when I did a transmission service, a coincidence.
Problem found! The left axle seal was leaking, allowing transmission fluid to seep down to the pan and give the illusion that that pan was at fault. I replaced the seal (not easy) and that solved the problem. The seal began to leak when I did a transmission service, a coincidence.


