3-Bar Grille Mod Completed
Thank's for your compliments everyone.
As Tom said, you can get the mesh material from Lowes or Home Depot.
And yes Dayton, I had to get creative with the dremel tool at the ends where I cut the bars. I was able to grind at an angle so the plastic is not showing.
I used a special carbide cut-off wheel for plastic to start with. Then had the best luck with the final grinding using a coarse sandpaper wheel on the dremmel tool. The plastic did not build up on wheel.
I also painted the mesh material with chrome paint to give it extra protection from the harsh winters we have here on Rochester.
Socal HHr's web site has a great how-to on doing this mod.
A chrome grille is definately more challenging to do than a painted grill.
As Tom said, you can get the mesh material from Lowes or Home Depot.
And yes Dayton, I had to get creative with the dremel tool at the ends where I cut the bars. I was able to grind at an angle so the plastic is not showing.
I used a special carbide cut-off wheel for plastic to start with. Then had the best luck with the final grinding using a coarse sandpaper wheel on the dremmel tool. The plastic did not build up on wheel.
I also painted the mesh material with chrome paint to give it extra protection from the harsh winters we have here on Rochester.
Socal HHr's web site has a great how-to on doing this mod.
A chrome grille is definately more challenging to do than a painted grill.
Last edited by bigallis1; May 12, 2008 at 03:54 AM. Reason: Aditional info
Finally got around to doing the 3-bar grille mod.
Here's a final picture.Attachment 2827
Here's a final picture.Attachment 2827
Wow! That looks great, Jim! You did a fantastic job on it and I'm looking forward to seeing it in person at our next G2G.
BTW - the grill came out real nice.


