General HHR Discuss anything related to the Chevy HHR that doesnt seem to fit into the more specific categories below.

Cutting the front axle.

Old Apr 18, 2020 | 09:08 PM
  #11  
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The axle will be hardened, so you may need extra blades or cut wheels. I would agree w/ Bonez as well.
Old Apr 19, 2020 | 01:43 PM
  #12  
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Well. After trying to tackle this task I have bad and good news. Bad part is, I ruined two brand new sawzall blades, just to damage a thread a little. But on the bright side,GM used some seriously hard a.. steel for these axels. Maybe I should try different blades. And idea of using any kind of hand tools sounds laughable to me now.
Old Apr 19, 2020 | 02:49 PM
  #13  
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Like Oldblue said, get a porta-band. Even Harbor Freight has them. The blade moves slow and steady, should be up to the task.
Old Apr 19, 2020 | 02:57 PM
  #14  
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Originally Posted by Ohiocruiser
Well. After trying to tackle this task I have bad and good news. Bad part is, I ruined two brand new sawzall blades, just to damage a thread a little. But on the bright side,GM used some seriously hard a.. steel for these axels. Maybe I should try different blades. And idea of using any kind of hand tools sounds laughable to me now.
LOL yeah its hardened steel so you are going to need a really good BiMetal blade ( not exactly cheap ) and some cutting fluid. Diablo makes some good metal blades. Now the real secret is ….. SLOW !!!!!!!!
You may be better off with a hacksaw or like others say ( the band saw ) but reduce that blade speed ! Slow is the keyword here since cuttung hardened steel will only get harder if it gets hot weakening your blades, so go slow and use plenty of cutting fluid ( Pig Spit, Kroil... to name a few good fluids ) But if you are in a hurry, a heavy duty grinder will take it down Just keep a hose near and keep that axle cool as you don't want to melt any seals or fry your bearings...lol
Old Apr 19, 2020 | 07:55 PM
  #15  
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Originally Posted by Bonez
LOL yeah its hardened steel so you are going to need a really good BiMetal blade ( not exactly cheap ) and some cutting fluid. Diablo makes some good metal blades. Now the real secret is ….. SLOW !!!!!!!!
You may be better off with a hacksaw or like others say ( the band saw ) but reduce that blade speed ! Slow is the keyword here since cuttung hardened steel will only get harder if it gets hot weakening your blades, so go slow and use plenty of cutting fluid ( Pig Spit, Kroil... to name a few good fluids ) But if you are in a hurry, a heavy duty grinder will take it down Just keep a hose near and keep that axle cool as you don't want to melt any seals or fry your bearings...lol
I have to take my words about hand tool back now. Tried hacksaw with some oil. Worked perfectly. 15 min for each side. Wont have to look at those axels any more. Thank you everyone for suggestions.
Old Apr 20, 2020 | 08:02 AM
  #16  
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A great life hack, the hacksaw, who knew?
Old Apr 20, 2020 | 11:36 AM
  #17  
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Anyone remember Jack "hacksaw" Reynolds who played for the LA Rams football team in the 70's.

When he was in college, his previously undefeated team (Tennessee I think) got blown out in a road game, so when he got back home he cut a car in half with a hacksaw "to release his pent-up anger".

Steve
Old Apr 20, 2020 | 11:57 AM
  #18  
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Originally Posted by fastsuv
so when he got back home he cut a car in half with a hacksaw "to release his pent-up anger".

I would get angry having to buy that many blades...
Old Apr 20, 2020 | 12:26 PM
  #19  
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13 Hacksaw blades used overnight

After losing to Ole Miss 38-0 was trying to make a trailer for his Jeep!

How about Hacksaw Jim Duggan pro wrestler. He could do it with a 2 x 4.

Signed, Chuck Norris
Old Apr 26, 2020 | 03:46 AM
  #20  
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I hardly ever use a sawzall for metal any more.

https://www.harborfreight.com/3-in-H...ool-63023.html

As little as $18. There are better ones.




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