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Exhaust problem - now what do I do?

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Old 08-08-2010, 07:49 AM
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Exhaust problem - now what do I do?

This car is now running so loud, I cant hear the radio. I took to a local repair shop where they determined that the exhaust has cracked at the manifold. 2 options - replace the whole system ( rather pricey) or have it welded with flex pipe . I have no clue how damage could happen in that area - Has anyone else had a problem like this - its a 2007 HHR LT, less than 50thou miles on it.
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Old 08-08-2010, 08:16 AM
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Personally I'd bite the bullet and NOT go the welding way...... have you tried to pick up one at a recycle ( read junk ) yard or maybe an aftermarket supplier?
Don't get me wrong, if done right welding will work on the manifold....... if done right.
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Old 08-08-2010, 08:22 AM
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If the manifold cracked, why would the whole system need replaced? Did you run over something and bottom out, cracking the manifold, and damaging the rest of the system?
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Old 08-08-2010, 03:45 PM
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Not to my knowledge did it get hit on anything - thats what is so odd about the whole situation - and even aftermarket prices are kinda high for this replacement part - guess I could start making some calls and doing some internet searches for this. Who would have guessed that of all places that an exhaust would crack there? Sure I can figure a leak someplace else seeing as I live in a bad weather area - shame this isnt something that is covered under a warrenty someplace along the line. Thanks for your replies
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Old 08-08-2010, 03:50 PM
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Why would they weld the manifold with flex pipe?
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Old 08-10-2010, 09:54 AM
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I tthink they would "sleeve" the broken pipe and weld to the plates.
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Old 08-10-2010, 01:58 PM
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I could be wrong but I think he means the down pipe has cracked at the flange of the exhaust manifold. He never said the manifold was cracked.

My choice would be a used down pipe from a wrecking yard.

Another choice would be welding a new flanged section to the existing pipe after the bad part is cut off.

I believe what they are suggesting is replacing the flanged part of the pipe complete with a flex then welding to the cat pipe.

All of these will work but welding to the stock pipe can leave you with a pipe that rusts faster that the stock pipes........
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Old 08-10-2010, 02:49 PM
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Originally Posted by HHorange
I could be wrong but I think he means the down pipe has cracked at the flange of the exhaust manifold. He never said the manifold was cracked.
He????
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Old 08-11-2010, 09:38 AM
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She.....sorry my mistake
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Old 08-11-2010, 10:55 AM
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car-part.com has exhaust manifolds listed for $50 Used for the 2.2 and $50 to $65 for the 2.4

your not very specific
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