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06 Amber Turn Signal Lenses Melted

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Old Dec 28, 2009 | 06:55 PM
  #21  
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Originally Posted by Sno White
Mine is a 2009 using the headlights running at a reduced intensity for DRLs. This reduced intensity is accomplished with an inline resistance on the low beam.

If your 2006 uses a similar reduced intensity on the turn signal lamps then my guess is that the "resistance" has shorted causing the turn signal bulbs to run all the time at full intensity. In my experience turn signal bulbs are not designed to run all the time and will over heat and not last long at full intensity. After all they are on, then off then on again when activated under normal conditions.
That was my thought too, the in-line resistance has failed and you get unabatted or boosted current. Electrons can act like magic!
Old Dec 28, 2009 | 10:43 PM
  #22  
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Originally Posted by Sno White
Mine is a 2009 using the headlights running at a reduced intensity for DRLs. This reduced intensity is accomplished with an inline resistance on the low beam.

If your 2006 uses a similar reduced intensity on the turn signal lamps then my guess is that the "resistance" has shorted causing the turn signal bulbs to run all the time at full intensity. In my experience turn signal bulbs are not designed to run all the time and will over heat and not last long at full intensity. After all they are on, then off then on again when activated under normal conditions.
Actually the amber signal on the 06 is at its brightest when using the DRLs during the day. When the headlights or "fogs" are on, whether auto or manual, the ambers decrease their intensity.
Old Dec 28, 2009 | 10:45 PM
  #23  
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Originally Posted by calgaryhhr
Hey y'all,

I noticed a fairly major problem on my 2006 Chevy HHR this weekend when washing it.

My passenger side amber lens in the headlight housing has completed melted and has a hole in it. The driver side is melting as well and is severely discoloured/burnt.

My HHR has just over 62,000km (~38,000 miles) and is 4 years, 3 months old. I'm obviously outside the warranty in terms of time.
The original headlights on my 06 never showed any signs of this. They had about 45K on them before I switched them out for the Fall Edition lamps.
Old Dec 29, 2009 | 09:43 AM
  #24  
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Originally Posted by jx3
Actually the amber signal on the 06 is at its brightest when using the DRLs during the day. When the headlights or "fogs" are on, whether auto or manual, the ambers decrease their intensity.
It is interesting that you mentioned this. I don't know anything about the intensity of the DRL turn signal bulbs.

I always drive with the fog lights on.

If what you say is true my turn signal DRL are not running at full intensity. If they were running at full intensity I wonder if they would put out even more heat and cause an even worse problem.
Old Dec 29, 2009 | 10:31 AM
  #25  
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Haven't noticed an issue with mine. I'll have to double check them when I leave work today.

Hearing that though, makes me glad my LED's for the front arrived today. Getting ready to switch them out.
Old Dec 29, 2009 | 12:08 PM
  #26  
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Originally Posted by jx3
Actually the amber signal on the 06 is at its brightest when using the DRLs during the day.
This is what I would expect, but not as bright as when activating the turn signals. My curousity is peaked, I'll have to hunt down a FSM for the 2006.

Originally Posted by jx3
When the headlights or "fogs" are on, whether auto or manual, the ambers decrease their intensity.
Truely? I would have thought with the headlights on the Turn signal DRLs would be turned off. That is how I would have engeneered it. I have no experience with the HHR prior to 2009.
Old Dec 29, 2009 | 12:18 PM
  #27  
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Originally Posted by Sno White
This is what I would expect, but not as bright as when activating the turn signals. My curousity is peaked, I'll have to hunt down a FSM for the 2006.


Truely? I would have thought with the headlights on the Turn signal DRLs would be turned off. That is how I would have engeneered it. I have no experience with the HHR prior to 2009.
You have to remember this is a dual element bulb. on the 06 only, the bright element of the bulb is lite for the DRL. When the parking lights are on, the dim element is lite until the turn signals are on and then they alternate.

With the DRL on, it is the same brightness as the turn signal itselt.
Old Dec 29, 2009 | 01:34 PM
  #28  
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probably not relative but: When daytime driving (in auto-headlight mode) 2008 HHR
& I use the foglights the turn signals light as well, at what looks to be full intensity, I think...... Very Bright for sure..
Least that what I see reflecting back off of other peoples cars at stop lights..
Old Jan 7, 2010 | 11:33 AM
  #29  
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Slight update:

I've finally talked with a GM customer care rep (after playing a serious game of phone tag over the holidays.) He looked to see if there was anything reported or any bulletins about this sort of problem. He told me that nothing shows up for the HHR. He mentioned the only thing he could find that seemed similar was an issue with 2005 or 2006 Malibus.

He said I should book a service appointment at my local dealership to have the problem diagnosed albeit at my expense and that he would be in contact with the dealership to look into the diagnosis. There may be a way to recoup my expenses if they find that there is something inherent at fault associated with the design or components (obviously they don't want to pay if they don't have to and I don't want to pay for it either.)

I've also filed a complaint with Transport Canada for a "defect investigation" under the "Motor Vehicle Safery Act" but I just did that the other day and I don't think it has been reviewed yet (I haven't heard from someone at their office yet.)
Old Jan 8, 2010 | 10:59 AM
  #30  
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I just now ran out to take a close look at the amber lens on our '06. I see no problem even though we've had the HHR well over 4 Years now. Of course it only has 19,000 miles on it, so the lights aren't on all that much.
We do have an overabundance of heat here though. That'll melt 'anything" in July and August!!



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