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Then the wire is broken somewhere between the relay and the motor. Notice I said relay, not fuse box. Could be inside the fuse box.
Originally Posted by RF2
The wire from pin 87 on the back of the fuse box had come off. Re soldered it back on. All is well now.
So what's the easiest way to get to the back of the inside fuse panel?
Background:
I'm having a similar issue as the OP... Only I'm measuring a not-infinite-but-high resistance (~megaohms) between the front of Relay 30's pin 87 and the X210 connector's brown wire. Because the contact isn't completely gone, when I check voltage with the blower unplugged (open circuit), the wires that would be feeding the blower actually seem to be supplying a misleadingly decent battery voltage; but when a small load is applied (10 ohm) I can only draw a few milliamps of current due to the high resistance somewhere between the relay and X210, and the blower doesn't turn. Ground side is good, with only whatever small resistance is selected by the speed control.
(BTW, I bench tested the relay too. Applying 12V from a wifi router DC power supply open/closes contacts with solid action and negligible resistance through the relay).
For completeness then:
The blower motor 's resistance is about 3.5 ohms.
The motor turns freely and would blow strong when connected directly to the battery, but not when fed from the BCM.
The connector to the blower appeared to be supplying >12 V (when unplugged from the blower motor). However, when the blower was actually plugged in, there was very little voltage across the motor and very little current being drawn, and the blower did not appear to be turning.
Jumping pins 30 & 87 produced the same effect as having the relay in, i.e. 12 volts at the (unplugged) blower motor connector, but very little voltage across the motor with the blower actually plugged in. Fuses all good. Was measuring a large resistance between pin 27 and connector X210. (Yes, it's pin 27).
I found my bad connection while working to get to the back of the BCM.
Blower now working at all speeds. Thanks.