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Disassembled Headlight

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Old 08-07-2008, 07:18 PM
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Disassembled Headlight

I've seen pictures of a Cobalt headlight but never an HHR, so hear it is. It's three main pieces like on Cobalts, but the turn signal is a little different. The amber piece is flat and fits over the chrome turn signal housing.

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Old 08-07-2008, 09:16 PM
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was that hard to do?
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Old 08-07-2008, 09:17 PM
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Now what are you going to do with it to make it cool???
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Old 08-07-2008, 09:59 PM
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It wasn't really hard, but is was time consuming. I still have to open the other one up and mask it. Then sand, primer, and paint both.

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Chrome will be black, tape will be chrome, no amber, and finish off with silverstar turn signal lamps.
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Old 08-07-2008, 10:00 PM
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Inquiring minds want to know..............
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Old 08-07-2008, 10:01 PM
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Did you bake it?
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Old 08-07-2008, 10:08 PM
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the black paint that you will be using... is it any special style of paint as not to melt from the heat of the bulb? i have been thinking about doing the black style outline setup for a while, just too chicken
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Old 08-07-2008, 10:09 PM
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Yep. Tried 200 degrees for about 15 minutes. Nothing. 250 for about 30 minutes finally starting breaking it loose. Then I just started prying around the headlight, reheating, prying, etc. The sealant is like rubber when its cold, but evidently starts melting around 200-250.

It's just gloss black automotive paint that I'm using with a plastic adhesion promoter/primer. Shouldn't be any heat issues since none of the painted area will be hit directly by the bulb.
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Old 08-07-2008, 11:41 PM
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Kendall, I'll bet the parts you're going to do in gloss black would look good in body color...just a thought!
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Old 08-08-2008, 12:00 AM
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i kinda figured that amber piece was removable, i want to do this so bad. did you really have to remove the front bumper? or did you buy a spare set?
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