Drivetrain (Excluding Engine) Transmission, axles, clutches or other drive-line related discussion.

69,000 miles and synchros gone

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Old 01-15-2012, 10:20 AM
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69,000 miles and synchros gone

HI all-

My Wife's HHR has a five-speed manual and, at 69000 miles, it's begun to have trouble with grinding going into second on up and downshifts and into first on downshifts.

No clutch problem that I can detect so I figure the trans needs 1st and 2nd gear synchros.

Has anyone else, here on the HHR net experienced synchronizer ring failure(s) at 65000-75000 miles?
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Old 01-15-2012, 10:42 AM
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At a dead stop, does it go into 1st gear easily & no pulling ?
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Old 01-15-2012, 01:27 PM
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I'm thinking a problem with the clutch slave cylinder or throw out bearing rather than the synchros in the transmission. I believe this is the same train of thought that Sleeper is having, if you're at a dead stop and it binds up going into first with the vehicle trying to lurch a bit, your clutch isn't disengaging fully causing the grinding you've described.
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Old 01-15-2012, 03:00 PM
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Hib.....

Tell your wife to stop "banging" gears !!!!
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Old 01-15-2012, 05:37 PM
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I have a 25 year old car that has the original syncros. I have replaced the hydraulic master and slave cylinders. Also have redone the clutch, throw out bearing, flywheel shaved etc.
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Old 01-15-2012, 09:56 PM
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Hib-

My last Chevy S-10 (1998) started to require just a tiny bit of effort to put in first gear at a dead stop, & when in 1st, I could feel it wanting to crawl very slightly..

Been there before..

It had no slave cylinder or master cylinder external leaks. But the slave was obviously wearing out & the fluid was by-passing (internally) & when released it would draw back into the reservior in the slave..

So it was an R&R dealio.. Of course the slave being inside the bellhousing (like hhr), tranny removal was necessary...

On that truck it wasn't a big deal to R&R it..

fwiw: I don't "think" it's synchros..
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Old 01-16-2012, 11:25 PM
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Originally Posted by sleeper
At a dead stop, does it go into 1st gear easily & no pulling ?
Goes into gear at a dead stop like a knife-through-butter.
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Old 01-16-2012, 11:26 PM
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Originally Posted by 843de
I'm thinking a problem with the clutch slave cylinder or throw out bearing rather than the synchros in the transmission. I believe this is the same train of thought that Sleeper is having, if you're at a dead stop and it binds up going into first with the vehicle trying to lurch a bit, your clutch isn't disengaging fully causing the grinding you've described.
No problem getting into a gear at a dead stop, either 1st or reverse.

The problem is only with 1st and 2nd not the other four gears so that sort of rules out a clutch issue. If I had a clutch or clutch slave problem, I'd have hard shifting in all gears including reverse.
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Old 01-16-2012, 11:55 PM
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well, sounds a lil more serious then.. Warranty ?
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Old 01-17-2012, 01:18 AM
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X 2, Sleeper and I both thought you had a clutch issue, but now it sounds like you've got a transmission starting to pack it in on you.
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